{"id":3950,"date":"2025-11-02T22:29:49","date_gmt":"2025-11-02T21:29:49","guid":{"rendered":"https:\/\/ksengineers.rubikon-web26.at\/solutions\/powerhil\/"},"modified":"2026-04-21T15:55:08","modified_gmt":"2026-04-21T13:55:08","slug":"powerhil","status":"publish","type":"solutions","link":"https:\/\/ksengineers.rubikon-maintenance1.at\/en\/solutions\/testing-solutions\/powerhil\/","title":{"rendered":"PowerHIL"},"content":{"rendered":"
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Connected<\/h1>\r\n

PowerHIL-Testing<\/p>\r\n <\/div>\r\n <\/div>\r\n

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Overcoming boundaries – with PowerHIL between virtual simulation and real performance.<\/p>\n <\/div>\n

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We implement turnkey PowerHIL test systems in which real electrical components such as inverters are connected to a simulated environment in order to test their behaviour under realistic conditions at an early stage of development – including voltage, current and power without the need for a full prototype or field test.<\/p>\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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Benefits<\/h2>\r\n
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  • Early validation of components<\/li>\n
  • Reduction of costs and risks through virtual tests<\/li>\n
  • Repeatable and controlled test conditions<\/li>\n
  • Simulation of error states and extreme conditions (error emulation)<\/li>\n
  • Modular and flexibly adaptable to different test requirements<\/li>\n
  • Closed powerflow within the device<\/li>\n
  • Low grid connection power<\/li>\n
  • Only one 50 Hz transformer\/mains converter with approx. 20 % of the rated power<\/li>\n
  • Less space required<\/li>\n
  • Current ripple emulation including saturation effects<\/li>\n
  • Encoder emulation<\/li>\n
  • Multi-phase machines can be emulated<\/li>\n<\/ul>\n<\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\n\n
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    COMBINATION OF BATTERYSIMULATION & MACHINE EMULATION<\/h2>\r\n

    The KS Electric Machine Emulator (KS-EME) enables testing of inverters in an early stage of development or it can be used as a development platform (PowerHIL) for corresponding control concepts. In combination with our battery simulator, the KS-BattSim as a highly dynamic source and sink, a flexible overall system is created with both the highest possible dynamics and at the same time a large power spectrum \u2013 all in one system.<\/p>\n<\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\n\n

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    Rated Data<\/p>\n <\/div>\n <\/div>\n

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    Battery simulator:<\/h5>\n

    UBatt<\/sub>\u00a0= 0 … 1000 V
    \nIBatt<\/sub>\u00a0= 1200 A
    \nP = 750 kW
    \nfs<\/sub>\u00a0= 900 kHz<\/p>\n<\/div>\n <\/div>\n

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    Electric machine emulator<\/h5>\n

    IEME<\/sub>\u00a0= 800 A
    \nfs<\/sub>\u00a0= typically 800 kHz
    \nf0<\/sub>\u00a0= 0…5 kHz
    \nMotor types: ASM, PSSM, EESM<\/p>\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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    OPTION MCUBE<\/p>\n

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    • Universal modular measurment system optimized for highest dynamics<\/li>\n
    • Accuracy: less than 100 ppm measurement error<\/li>\n
    • Up to 10 measuring channels per cube<\/li>\n
    • Latency: < 1 \u03bcs<\/li>\n
    • Sampling rate: 4 Msps<\/li>\n
    • Integrated power supply for sensors (\u00b115V) and evaluation for sensor status signal<\/li>\n
    • Modular design with measuring cards and shunt\/divider cards<\/li>\n
    • Complete galvanic isolation of the channels from earth and from each other<\/li>\n
    • Can be used with Tornado & ADAC, KS-AMPS or standalone with PC<\/li>\n
    • \u00a0Integrated further calculations: e.g: Power measurement<\/li>\n<\/ul>\n<\/div>\n \n <\/div>\n <\/div>\n
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      OPTION ENCODER-EMULATION<\/p>\n

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      • FPGA processing unit<\/li>\n
      • 10 freely configurable analogue outputs<\/li>\n
      • Emulation of encoder signals: sincos, resolver, XMR (AMR\/GMR)<\/li>\n
      • 2 analogue inputs +\/- 10V<\/li>\n
      • Feedback measurement of encoder signals<\/li>\n
      • Communication FC-Link (optical)<\/li>\n
      • Use of Simulink models<\/li>\n
      • Extensive error emulation<\/li>\n<\/ul>\n<\/div>\n \n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n","protected":false},"featured_media":1509,"parent":4952,"menu_order":10,"template":"","class_list":["post-3950","solutions","type-solutions","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nPowerHIL - KS Engineers<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/ksengineers.rubikon-maintenance1.at\/en\/solutions\/testing-solutions\/powerhil\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"PowerHIL - KS Engineers\" \/>\n<meta property=\"og:url\" content=\"https:\/\/ksengineers.rubikon-maintenance1.at\/en\/solutions\/testing-solutions\/powerhil\/\" \/>\n<meta property=\"og:site_name\" content=\"KS Engineers\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/ksengineers.at\/?locale=de_DE\" \/>\n<meta property=\"article:modified_time\" content=\"2026-04-21T13:55:08+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/ksengineers.rubikon-maintenance1.at\/wp-content\/uploads\/2025\/11\/testing-solutions_powerhil_1199.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1216\" \/>\n\t<meta property=\"og:image:height\" content=\"811\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/ksengineers.rubikon-maintenance1.at\\\/en\\\/solutions\\\/testing-solutions\\\/powerhil\\\/\",\"url\":\"https:\\\/\\\/ksengineers.rubikon-maintenance1.at\\\/en\\\/solutions\\\/testing-solutions\\\/powerhil\\\/\",\"name\":\"PowerHIL - 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